Step 2: Media Mass Planes of Motion

Image 3: Correct helical roll pattern of media

Media has two planes of motion in the vibratory bowl. The first plane of motion is horizontal slide. The second is vertical roll. When combined, the two motions generates a helical coil, see image 3. Once driveshaft rotation is confirmed as correct, observation of the media mass should show, and this is important that its horizontal motion must be opposite to driveshaft rotation. Matching directions means the motor is running backward. Reverse leads to switch polarity as noted above.

Step 3: Bowl Weight Settings

Image 4: Driveshaft and eccentric plates.

Image 4: Driveshaft and eccentric plates.

The driveshaft is equipped with both a top and bottom eccentric plate. Adding or removing weight segments to these plates alters the spiral pattern as well as the mass rolling speed; see image 4. Adding weight segments to the bottom increases bowl amplitude and mass rolling speed. The bowl becomes more aggressive and the parts roll more times per lap around the channel; see image 6. Removing weight from the bottom has the opposite effect: it decreases bowl amplitude and slows mass rolling speed.

Image 5: Open Spiral Mass Rolling Pattern

Image 6: Closed Spiral Mass Rolling Pattern

 

Mass now makes fewer rolls per lap around the channel; see image 5. Adding weight segments to the top opens up the mass spiral rolling pattern. Mass now makes fewer rolls per lap around the channel; see image 5. Removing weight segments yields a tighter mass spiral rolling pattern and mass rolls more times per lap; see image 6.

Step 4: Bowl Weight Alignment Angles

Image 7: 90-degree Lead Angle, Bottom Weight Leading

If you stand above the driveshaft and look directly down onto the top of the driveshaft, it is possible to see that the angle of alignment between the top and bottom weights can be adjusted. See image 7. This shows from the side that the top weight is at 3 o’clock and the bottom weight is at 6 o’clock. This is the typical operating alignment angle of a vibratory bowl; weights at a 90-degree angle. Note the driveshaft on this direct drive motor is rotating clockwise. When observed from overhead — and this is critical — the bottom weight must always lead the top weight into the direction of rotation. This is the weight lead angle. Always set this angle to 90 degrees when setting up a bowl. On all vibe bowls, the lead angle is adjustable and doing so will affect the rolling angle and spiral pattern.

On occasion, an operator may desire to increase or decrease this angle to accommodate the processing of parts having different morphological shapes or metallurgical hardness. Making the lead angle more acute; <90º, speed-up mass rolling speed as it concentrates all weight segments to one side of the driveshaft. The more acute the angle, the more imbalanced the driveshaft becomes and the more eccentrically it spins, thereby increasing rolling speed.

Image 8; Overhead view weight alignment angles

Making the angle more obtuse; >90 degrees, slows down the mass rolling speed as opening the lead angle diffuses the eccentric weights to opposite sides of the driveshaft. The further the weight angle is opened, the more balanced the driveshaft will become tending to temper its eccentric rotation and slow mass rolling speed; see image 8. When adjusting lead angles, the angle is almost always left at 90 degrees. It is almost never made more acute than 80 degrees. Likewise, an obtuse angle of 100 degrees is almost never exceeded. Angles <75 degrees invariably generate rolling speed that is too aggressive. Lead angles >100 degrees will severely open up the mass rolling pattern. At an angle of 130 or 140 degrees, parts placed into the mass will rarely undergo vertical roll and perhaps will horizontally make several laps before rolling just once. This is helpful when processing long skinny parts that may otherwise jackstraw together against one another.

Step 5: The Major Takeaway — the Cardinal Rules of Vibe Bowl Set-up

As a quick review, here are the basics of vibe bowl set-up. These rules should be followed for first-time bowl use, start-up of a bowl after maintenance work or if a well-intentioned operator incorrectly adjusts the bowl’s weight settings in a failed attempt at being helpful:

• Rule #1: always be certain that the motor is rotating in the correct direction.
• Rule #2: if the motor is rotating in the correct direction the mass in the bowl must rotate in the opposite direction.
• Rule #3: Make sure the bottom weight leads the top weight into the direction of rotation of the driveshaft.
• Rule #4: Always set up and start making bowl motion checks from a 90-degree lead angle. Note motion then make adjustments if necessary from this starting configuration.

Appears in Print as: ‚An Overview of Correct Vibratory Bowl Set-Up‘